micro injection moulding, design and simulation
Our designers carry out all the design work with Unigraphics 3D solid
modelling software. In addition to this, we have the full 3D moldflow
analysis package. This has filling, warpage and shrinkage modules which
enables us to accurately predict final part quality.
Microsystems has many years experience in micro engineering and mold manufacture. We are used to working to microns tolerances and are now breaking into nano scale features. Importantly, these components with nano features are not
only research projects but viable production parts. We have developed fully closed loop multi-cavity moulds which monitor and adjust melt tempeatures in each cavity. This kind of molding capability has significant benefits in terms of the part quality and repeatability.
We have a dedicated state-of-the-art inspection facility with CNC touch propbe CMM and vision systems up to 400x magnification, all calibrated to UKAS standards in a temperature controlled environment. Our mould validation facilities are in house and include
the latest generation Battenfeld Microsystem 50 micro moulding machine
with class 100K clean room capability.
Microsystems has Quality Management accreditation.
ISO 9001: 2008 Certificate No LRQ 4005921/A
ISO 13485:2003 Certificate No LRQ 4005921/B
Developments in multi-cavity hot-runner tooling for medical molds